An epoxy primer can be used under the powder coat layer. E-mail: info@polyethylenepowder.com, Thermoplastic Vs. Thermoset Powder Coating, Fluidized Bed Thermoplastic Powder Coating Process, Color Chart of Thermoplastic PE and PVC Powders. Generally speaking, powder coating is the more cost effective option in comparison with thermoplastics. This can be used to match color schemes or create fun and attractive designs. We believe they will not let you down. Typically, they have a lower temperature requirement than thermoset coatings. Recycled Plastic Benches And Picnic Tables Grow In Popularity As Industry Expands, Top 4 Amenities to Attract New Residents to Your Rental Community, How to Make your Park Exercise Friendly for All Ages, Choosing the Right Bleachers for Your Crowd, Introducing Our New Line of Products: Field and Sports Equipment, Maintenance Matters! Powder Coatings … With thermosets, chemical additives interact with the powder … Powder coating can be accomplished through one of two processes: thermosets and thermoplastics. Get your Dog Park Ready for the Summer with this Limited Time Special Offer. In the market, there are numerous types of coatings such as thermoset or thermoplastic coating, powder or liquid coatings. There are three types of thermosetting powders: epoxy, polyester and acrylic. – Powder and Thermoplastic coatings are also help make the underlying steel rust resistant, even when they are exposed to salt water, making them ideal for use near beaches or areas high in moisture. But why do we pay much attention to thermoplastic powder coatings? Thermoplastic powder coatings have incomparable performance that traditional thermoset cannot reach. Powder … Thermoset coatings are usually available in powder form. Website: http://www.polyethylenepowder.com The powder may be a thermoplastic … As well as being far superior in terms of sustainability (think no VOCs, no toxic compounds, no toxic landfill … The coating material costs of thermoplastic powder coatings range from below $1/lb to well over $10/lb, depending on the chemistry. When comparing thermoplastics to thermosets, issues such as specific gravity, average coating thickness and heating requirements can swing the applied cost calculations as much as, if not more than, the cost per pound … Conversely, thermoplastic always goes unrecognized as it is expensive and difficulty to apply before. And this article will give you some suggestions that you should reevaluate thermoplastic with technical improvements and cost reduction nowadays. Dipping thermoplastic LDPE Powder Coating for Refrigerator Grid Description Thermoplastic PE powder use Low Density Polyethylene as the basic material, modified by various functional additives, and … 3. Powder coating is a great alternative to painting. The answer is "performance". Thermoplastic powder coating. Choose optimal coating for corrosion protection. We all know that metal items are prone to rust and corrode without a protective coating. Their hard finish also performs extremely well in heat and is perfect for areas that receive a great deal of sunlight. Park Warehouse Has Suddenly Decided to Move Its Operations to a Local Park and Transition to Selling Warehouse Equipment to Actual Warehouses. Copyright © Hebei Kanglian Road Traffic Safety Facilities Co., Ltd. Steel frame benches and picnic tables are the gold standard of durability, economics, stability and aesthetic appeal in metal outdoor site furniture. E-mail: We summarize powder formulation and coating methods b… As many articles on powder coating start out, it is an organic finish that is separated into two chemical categories: thermoset and thermoplastic. Because frames often receive less wear and tear, and are less exposed to the elements there is less need for the thicker more durable thermoplastic coating. Your email address will not be published. Thermoplastic is a thicker and more durable than powder coating that has become more widely used in recent years as costs associated with their production have fallen. Come on in, the water's fine! The powder coatings are based on polymer resin systems, pigments and other additives which are ground into a powder. The coating material costs of thermoplastic powder coatings range from below $1/lb to well over $10/lb, depending on the chemistry. Generally, thermoset powder coating is considered as a thin, rigid and tightly cross-linked coating; while thermoplastic powder coating is thicker than thermoset - about 8 mils to 100 mils in thickness for … Thermoplastic powder coating finishes become liquid and very soft when heated. Here we list a detail comparison that may help you know more about these two powder coatings. – Liquid paint coatings can give off harmful chemicals when exposed to high temperatures, while powder and thermoplastic coated benches and picnic tables emit no volatile organic compounds (VOCs). Because of the high demands placed on the coating, it was imperative that the thermoplastic powder match the functional qualities of Wausau's previous coating. They are resistant to scratches and scuffs and maintain their pristine finish even under adverse conditions. Problems which have to be overcome, when thermoplastic polyester resins are used as binders, are poor … Thermoplastics are also extremely resistant to corrosion and exposure to chemicals and their slick surface repels mold or other organic material that attempt to cling to it. We sell the types of furnishings found in parks, in public areas around cities, around office buildings, and in and around schools and playgrounds - pretty much anywhere there are people! April Fools! How to Care for your Wood, Metal, Recycled Plastic, and Aluminum Outdoor Site Furnishings. Market.us, one of the world’s leading market research firms has rolled out a new report on Thermoplastic Powder Coating market. Powder coating is paint that is applied without the use of solvent, though different resin systems can be used, including polyester. Both provide protective finishes to metal components, but the powder coating is easier to scratch, dent, or crack under forceful impacts with sharp or jagged objects. In pre-treatment, parts are cleaned and undergo surface preparation as recommended by the powder manufacturer. This process makes the powder coating both reversible and reusable. Thermoplastic powder coatings do not cure the same way as typical thermoset powder coatings; they must be applied post-heat per the manufacturer’s recommendation to fully melt the coating. Here are some features that distinguish the two. The former is a chemical-free process that relies on heat to bring the powder to its thick, solid-coat state. Subsequent surface treatments might include blasting, if required, a… Thermoplastic coatings tend to be thicker, and hence more durable compared to thermoset coatings… Whether you’re new to powder coatings or an experienced pro, you’re probably well aware that powder coating is a fantastic painting method that creates a tough, durable and beautiful finish. Powder Coating Cost vs Paint Cost. When it comes to things thermoplastic to thermoset you learn quickly if you have a chemical like MEK on your hand don't pick up a phone or … Curing is the heating stage that seals powder coatings into place. This eliminates chemical bonding. Powder Vs. As to your equipment question, here are some issues you should be concerned about. The plastic coating also helps keep benches and picnic tables cool on sweltering summer days. When you contact us, please provide your detail requirements. Both processes of powder coating look quite similar except for this distinguishing feature. Now the powder … A thermoplastic coating is a coating that does not react chemically during drying. 2. Powder coated benches and picnic tables are extremely durable. Now for the difference between thermo plastic and thermosetting powder coatings, thermosetting powder coatings will chemically react during baking to form a polymer network that is much more resistant to a coating breakdown. Your email address will not be published. Thermoplastics are resistant to chipping, and any tears or cuts to that do occur can be easily repaired using a heat gun, whereas traditional powder coatings require more intensive repairs. While Powder coatings and thermoplastics both hold a great deal of advantages over liquid coatings, they each possess their own unique benefits and are suitable for different applications. info@polyethylenepowder.com. Hebei Kanglian Road Traffic Safety Facilities Co., Ltd. Powder Coating Powders. But in completing the mindset change from thermosets … To save on cost, benches or tables coated with thermoplastics can be paired with a powder coated metal frame. Switching to a modified polyethylene powder coating (thermoplastic) has given Wausau Tile a more durable, better looking coating while lowering the company's finishing costs. Thermoplastic powder coatings … Many people find that because of the feature above, powder coating makes a bench slightly less comfortable than the thermoplastic, as there is no plastic in the formula so it will not have the same padded feeling. Polyester powder coatings have the lowest solvent resistance among thermoplastic coatings. We all know that thermoset is the most common powder coating considered to be thin but hard. And here we list the detail properties of these two powder coatings as shown in the following table. Thermoplastic is a thicker and more durable than powder coating that has become more widely used in recent years as costs associated with their production have fallen. Application of the powder 3. From above aspects, we come to a conclusion that these two powder coatings have both pros and cons. Powder coating and thermoplastic can help ensure that your outdoor site furniture stands up to the elements while maintaining its original appeal. Powder coating, while taking longer to apply, has more flexibility in finish and color. Required fields are marked *. Powder coatings are mold resistant and their surfaces are easy to clean, however they can not be repaired with a heat gun as thermoplastic can. But we are not saying the thermoset powder coating should go out the competition and be replaced by thermoplastic powders. This strong and flexible coating is often used on bench seats and backs as well as on picnic tabletops because of its thicker, softer coating, and superior durability. – Powder and thermoplastic coated site furnishings will stay cooler in the sun than tables and benches with liquid coatings. Thermoplastic coatings offer excellent protection of metal structures against corrosion, wear and tear and chemical attack. Rather, the coating is "fused" to the substrate using heat. SSPC SP-5 and SSPC SP-10are the most commonly recommended surface prep specs. So if your application requires a high-performance powder coating such as those provide 5000 hours salt spray protection, 10 years of UV resistance and excellent impact resistance, just shake off traditional thermoset type and start to brave the new world of thermoplastic powder coatings. – Thermoplastic and powder coating can be applied in a variety of colors and color combinations and can even feature specialty effects. Powder coatings are applied during the coating stage. There is a number of powder coatings depending on whether it is made of acrylics, polyurethane, polyester, polyester-epoxy, or straight epoxy. Powder Coating vs … Powder coating protects the underlying metal from rust and corrosion even when exposed to detergents, or other corrosive liquids. These coatings also produce more consistent finishes, free of (most) drips and irregularities that can occur with liquid coats. Powder coating is a type of coating that is applied as a free-flowing, dry powder.Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The most common method for thermoplastic coating is thermoplastic powder coating. Powder Application: The powder flow is started by turning on a switch located on the gun itself or by pressing the gun trigger. This kind of coating requires sand-blasting to ensure a smoother finish. The average cost of powder coating is about $2,000 vs the average cost of painting which is about $1,900. But in completing the mindset change from thermosets to thermoplastics, you need to go well beyond the cost per pound and look at the total cost of application. TEL: +86-318-76546666 Thermoplastic coating application methods – power and hot dip. Thermoplastic coatings are also commonly used for road markings and roof paint. Heating of the part 4. Through heat and cold, rain and salt water, food and drink spills, and repeated impacts. Liquid. Powder coating processes vary by the type of material being applied; however, they can generally be divided into four functions: 1. Powder coating is achievable with either thermoplastics or thermosets. Also thermo… – These two coatings are more environmentally friendly than their liquid counterparts due to the superior recyclability of the compounds used in their production. Preparation of the surface 2. Thermosetting involves additional chemicals which react to the powder during heating. Powder coatings can be applied in a thinner coat than thermoplastics. Powder coatings are a competitive alternative to traditional liquid coatings. If you want add your team colors to bleachers, powder coating is what will always be used. A smoother finish coating protects the underlying metal from rust and corrode without a protective coating also commonly used road... 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